Study of mechanical properties and fracture mechanisms of synthetic fibers nylon-and-polyester type, used in engineering products

Fibers are groups formed by molecular-chain-oriented filaments. Fibers play a fundamental role in human being's daily life and they can be found in several forms and geometries, such as filaments, yarns, beams, rope, fabric, composite, coatings, others. They are used in various segments such as civil, mechanical, electrical, electronics, military, naval, nautical, aviation, health, medicine, environment, communications, safety, space, others. Fibers are divided into two distinct classes: natural and chemical ones, which cover synthetic and man-made sub-classes. They can be produced from several materials, such as wool, cotton, rayon, flax, silk, rock, nylon, polyester, polyethylene, poly-propylene, aramid, glass, carbon, steel, ceramic, others. Globally, the participation of chemical fibers corresponds to approximately 59,9%, and the synthetic fiber polyester, the most used one, represents approximately 63% of the world market. Vital needs have led to the development of multi-function fibers and the focus has changed in the last 10 years with the use of nano technology for environmental responsibility and smart fibers. The study of mechanical properties and fracture mechanisms of fibers is of great relevance for characterization and understanding of causes as consequence of failures. For such reason, it was selected technical fabrics made of high performance synthetic fiber nylon-and-polyester type, used in engineered products such as tires, belts, hoses and pneumatic springs, which have been analyzed in each processing phase. Fiber samples were extracted after each processing phase to be analyzed, by traction destructive tests and scanning electron microscopy. The results of analysis of mechanical properties showed loss of resistance to temperature and multi axial stress during fiber processing phase. Through microscopy tests, it was possible to find contamination, surface stains, plastic deformations, scaling, variations in the fracture faces of the filaments and analyze in the fiber-rubber interface, the level of adhesion. These irregularities and variations are caused during the stages of the process. (author)