New insights on the formation of supersaturated Cu-Nb solid solution prepared by mechanical alloying

The deformation-driven alloying mechanisms in the immiscible Cu-Nb system during mechanical alloying (MA) process have been studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and high-resolution TEM (HRTEM) observations. It is found that the dominating alloying mechanism changes at the different stages of milling. Initially, the alloying process is mainly governed by interfaces and dislocations, which supply fast diffusion channels between phases. In the intermediate stage, Nb particles with sizes below 8 nm undergo a bcc to fcc allotropic transformation, and the interdiffusion between fcc-Nb and fcc-Cu is promoted due to the similarity of lattice structures. Further milling generates disclination defects, which contribute to the formation of fragments or subgrains with sizes below 5 nm. The introduction of such defects and fragments benefits the formation of a complete Cu-Nb solid solution. The formation kinetics of solid solution is analyzed by Johnson-Mehl-Avrami equation, which suggests that the speed of the diffusion of Nb atoms into Cu is very slow. - Highlights: •The bcc to fcc transformation in Nb nanoparticles promotes diffusion process. •The formation of fragments with sizes below 5 nm is attributed to the disclination defects. •Defect-assisted diffusion is responsible for the alloying process.