Process evaluations for uranium recovery from scrap material

The integral Fast Reactor (IFR) concept being developed by Argonne National Laboratory is based on pyrometallurgical processing of spent nuclear metallic fuel with subsequent fabrication into new reactor fuel by an injection casting sequence. During fabrication, a dilute scrap stream containing uranium alloy fines and broken quartz (Vycor) molds in produced. Waste characterization of this stream, developed by using present operating data and chemical analysis was used to evaluate different uranium recovery methods and possible process variations for the return of the recovered metal. Two methods, comminution with size separation and electrostatic separation, have been tested and can recover over 95% of the metal. Recycling the metal to either the electrochemical process or the injection casting was evaluated for the different economic and process impacts. The physical waste parameters and the important separation process variables are discussed with their effects on the viability of recycling the material. In this paper criteria used to establish the acceptable operating limits is discussed