The discussion of composition shift in organic Rankine cycle using zeotropic mixtures

Highlights: • The forming reasons of composition shift are well illuminated. • The influences of composition shift on ORC system are presented. • The influence factors of composition shift are well discussed. • The inner relation between temperature glide and composition shift is revealed. - Abstract: Zeotropic mixtures have been important candidates for working fluids in the organic Rankine cycle (ORC) because of the temperature glide characteristic. "Composition shift" is a widespread phenomenon for zeotropic mixtures' application in thermodynamic systems and certainly needs to be considered in ORC. In this paper, the evaporator, condenser, expander and pump models are respectively developed and then the circulating composition is calculated. Based on that, the forming reasons of "composition shift" are well illuminated. The influences of composition shift on the system net power output and heat transfer process are presented and analysed. The influence factors including pressure, two-phase zone area, total charge mass and velocity difference between liquid and vapor phase are also carefully discussed. Besides, the inner relation between temperature glide and composition shift is also revealed at last. The results showed that the optimal charge concentration of the low boiling point component in practice should be a bit lower than the optimal concentration without considering composition shift. Besides, the local composition shift characteristic will affect the heat transfer process by altering the temperature along the heat exchanger. Reducing the two-phase zone area, increasing the total charge mass, increasing the evaporation pressure and reducing the slip ratio can mitigate the effect of composition shift. The simulation also reveals that the magnitudes of temperature glide and composition shift show a good linear relation by just altering the charge composition.