The AFA 3G fuel assembly: a proven design for high burnups

The AFA 3G fuel assembly design is based on the wide experience gained with the AFA 2G fuel assembly. More than 9500 AFA 2G fuel assemblies have been loaded in different reactors, worldwide, reaching discharged burnups in the range of 45 - 55 GWd/tU. This experience confirmed the features of the AFA 2G, such as the grids and the vanes arrangement for thermal hydraulic performance, the concept of the fuel rod support within the grid which avoids any rod fretting or vibration phenomenon, the efficiency of the anti-debris device. The AFA 3G also relies on and benefits from the results of the world's largest R and D program, in-pile and out-of(pile testing by Framatome with EDF and CEA, with a special focus on corrosion-resistant fuel rod cladding. The AFA 3G exhibits the following enhancements: a reinforced structure, which improves resistance to assembly bow as well as its consequences in terms of RCCA insertion fuel handling and core physics obtained from: MONOBLOCTM guide thimbles, characterized by a thickened and enlarged tube and reinforced dash-pot; a hold down spring system which has been optimized to accommodate fuel assembly hydraulic lift-off forces and to meet the fuel assembly bow resistance requirement; widened recrystallized Zircaloy-4 spacer grids; a high resistance to corrosion due to the M5TM Zirconium-Niobium-Oxygen alloy for the fuel rod cladding, which contributes also to the bow resistance of the fuel assembly; an enhanced thermal-hydraulic behavior promoted by well proven mixing vane array of AFA 2G spacer grids, combined with three additional Mid Span Mixing Grids; a very effective debris protection with the use of the TRAPPERTM bottom nozzle. With these improvements, the AFA 3G fuel assembly is able to reach discharge burnup of 60 GWd/tU with margins on important characteristics like corrosion behavior, assembly bow and thermal-hydraulic performance. The AFA 3G design is so convincing that major utilities have decided to shift their fuel procurement to this design. By the year 2001, more than 50% of the world 17 x 17 reactors will be loaded with AFA 3G. (authors)