Polyethylene macroencapsulation - mixed waste focus area. OST reference No. 30

The lead waste inventory throughout the US Department of Energy (DOE) complex has been estimated between 17 million and 24 million kilograms. Decontamination of at least a portion of the lead is viable but at a substantial cost. Because of various problems with decontamination and its limited applicability and the lack of a treatment and disposal method, the current practice is indefinite storage, which is costly and often unacceptable to regulators. Macroencapsulation is an approved immobilization technology used to treat radioactively contaminated lead solids and mixed waste debris. (Mixed waste is waste materials containing both radioactive and hazardous components). DOE has funded development of a polyethylene extrusion macroencapsulation process at Brookhaven National Laboratory (BNL) that produces a durable, leach-resistant waste form. This innovative macroencapsulation technology uses commercially available single-crew extruders to melt, convey, and extrude molten polyethylene into a waste container in which mixed waste lead and debris are suspended or supported. After cooling to room temperature, the polyethylene forms a low-permeability barrier between the waste and the leaching media