Controllable wettability and morphology of electrodeposited surfaces on zinc substrates

Graphical abstract: Superhydrophobic surfaces combining hierarchical micro/nanostructures were fabricated on zinc substrates by etching, electrodeposition of ZnO coatings and annealing. Such superhydrophobic surfaces offer possibilities for chemical, biological, electronic and microfluidic applications. - Highlights: • Superhydrophobic surface was fabricated via electrodeposition of ZnO and annealing. • The ZnO hierarchical micro/nanostructures contribute to the surface superhydrophobicity. • Surface wettability and morphology can be controlled by varying process conditions. • The anti-icing properties and reversible wetting behaviors of the ZnO coatings were studied. - Abstract: Superhydrophobic surfaces combining hierarchical micro/nanostructures were fabricated on zinc substrates by etching in hydrochloric acid solution, electrodeposition of ZnO coatings and subsequent thermal annealing. The optimal coatings were electrodeposited at −1.25 V for 900 s on the etched zinc substrates and then annealed at 200 °C for 60 min, which could achieve a maximum water contact angle of 170 ± 2° and an ultra-low sliding angle of approximately 0°. By conducting SEM and water CA analysis, we found that the morphology and wettability of prepared samples were controllable by the fabrication process. Interestingly, even without any additional modification, the samples prepared under different electrodeposition conditions (including Zn(CH₃COO)₂ concentration from 5 mM to 40 mM and deposition time from 300 s to 1500 s) exhibited superhydrophobic character. The influences of the Zn(CH₃COO)₂ concentration, deposition time, annealing temperature and annealing time on the wetting behaviors were also discussed in detail. Such superhydrophobic surfaces possess long-term stability, and good corrosion resistance as well as self-cleaning ability. In addition, the anti-icing properties of the ZnO films were investigated. These surfaces could be rapidly and reversibly switched between superhydrophobicity and superhydrophilicity by alternating UV illumination and dark storage or thermal annealing. The intelligent switchable surfaces with controllable wettability and morphology offer possibilities for chemical, biological, electronic and microfluidic applications.