Design and validation of a uniform flow microreactor

We present a design method to characterize uniform flows in a microreactor for high performance surface plasmon resonance (SPR) a general-purpose biosensor chips. The shape of the microreactor is designed based on an approximate pressure drop model. The number of micro-pillars and the slopes of the inlet and outlet linear chambers are two dominant parameters used to minimize the velocity difference in the microreactor. The flow uniformity was examined quantitatively by numerical and experimental visualization methods. A computational fluid dynamics (CFD) analysis demonstrates that the designed microreactor has a fairly uniform velocity profile in the reaction zone for a wide range of flow rates. The velocity field in the fabricated microreactor was measured using the micro-particle image velocimetry (μ-PIV) method, and the flow uniformity was confirmed experimentally. The performance of the uniform flow microreactor was verified using the fluorescence antibody technique.