Nanoindentation characterization of surface layers of electrical discharge machined WC-Co

This study applies nanoindentation and other analysis techniques to investigate the influence of wire electrical discharge machining (EDM) process on the structure and properties of machined surface layers of WC-Co composites. Multiple indents were conducted on the cross-section of the surface recast layer, sub-surface heat-affected zone, and bulk material. The energy disperse X-ray spectrometry and X-ray diffraction were used to analyze the material compositions in the heat-affected zone and recast layer and to study the electrical spark eroded surface. The indents were inspected by scanning electron microscopy to distinguish between regular and irregular indents in these three regions. Irregular indents were caused by the porosity, soft matrix material, separation of grain boundaries, and thermal cracks caused by EDM process. The hardness and modulus of elasticity obtained from regular indents in bulk material and heat-affected zone were comparable to those of WC. It was found that the recast layer had lower hardness and modulus of elasticity than the bulk material and heat-affected zone