Formation of coarse Al13Fe4 particles and their effects in an RS/PM Al-Fe-V-Si alloy

The present paper analyzed the fracture behavior of an RS/PM Al-Fe-V-Si alloy after high temperature exposure, in particular the effects of coarse Al13Fe4 particles formed during the exposure at 480 C. In situ SEM observations of crack opening processes found that brittle cleavage fracture occurred at these coarse Al13Fe4 particles, leading to the reduction in strength, fracture toughness, and ductility of the Al-Fe-V-Si alloy exposed to high temperatures. The results of fracture toughness were also interpreted using a simplified ductile fracture initiation model based on a basic assumption that crack extension starts to occur at a certain critical strain over a microstructurally significant critical distance. This model correlates microstructure to fracture toughness, confirming that the presence of coarse Al13Fe4 particles is the main metallurgical factor for the embrittlement phenomenon in the Al-Fe-V-Si alloy after high temperature exposure. 12 refs