Detection of defects on the metal surface using the modulated microwave

The defects on the metal surface, like as ended circular pressed hole, penetrated circular drilled hole and linear hollow lane(ended linear crack), are tested by method of reflection, transmission, fixed carrier frequency and mod-demodulation techniques using microwave horn antenna and rectangular waveguide on 9.2 GHz carrier and 3 kHz modulation frequency. In the cases of ended circular hole and penetrated hole defects, the magnitude of reflection signals changed extremely, and the results on the defects' sizes are enlarge d by about 2.5 times at the ended hole and decreased by about 75% at the penetrate d hole. And in the cases of linear hollow lane, depths are 0.45 mm, 1.2 mm and 2.4 mm, the measured results on average increasing rate of detected reflection signals according to crack widths are 0.46 mV/mm, 0.32 mV/mm and 0.23 mV/mm each, for length of lane 150 mm.