PC based manual and safety logic card test setup for 235 MWe PHWRs

Fuel handling controls for 235 MWe PHWR make use of Manual and Logic cards (MLCs) for providing safety interlocks. These cards consist of various type of logic blocks. By connecting these logic blocks all the safety interlocks required for fuel handling controls have been provided. Previously trouble shooting of these cards was done by means of logic probe. Since the method was manual, it was laborious and time consuming. PC based test setup has overcome this drawback and detects the fault at the component level within few seconds. It also gives printout of status of faulty MLC cards. Here motherboard has been designed having slots for insertion of MLC cards. The input/output connection of these cards are coming to two 50 pin FRC connectors. PC communicates through 144 line digital input/output card with MLC card under test. Software is user friendly and outputs suitable input patterns to the card under test and checks for output pattern. It compares this output pattern with compare pattern and detects the fault and displays the symptoms. This system is currently in use at test facility for fuelling machine for 235 MWe PHWR reactor at Refuelling Technology Division, Hall-7. This test setup has been proposed for use at NAPP and future reactors. (author). 4 figs., 1 annexure