Development of FPGA-based safety-related instrumentation and control systems

Toshiba has developed systems which perform signal processing by field programmable gate arrays (FPGA) for safety-related instrumentation and control systems. FPGA is a device which consists only of defined digital circuit: hardware, which performs defined processing. FPGA-based system solves issues existing both in the conventional systems operated by analog circuits (analog-based system) and the systems operated by central processing units (CPU-based system). The advantages of applying FPGA are to keep the long-life supply of products, improving testability (verification), and to reduce the drift which may occur in analog-based system. Considering application to safety-related systems, nonvolatile and non rewritable FPGA which is impossible to be changed after once manufactured has been adopted in Toshiba FPGA-based system. The systems which Toshiba developed this time are Power range Monitor (PRM) and Trip Module (TM). These systems are compatible with the conventional analog-based systems and the CPU-based systems. Therefore, requested cost for upgrading will be minimized. Toshiba is planning to expand application of FPGA-based technology by adopting this development method to the other safety-related systems from now on. (authors)