Surface Modification of Metals using Plasma Torch

Low temperature plasma nitriding of 304L stainless steel is performed using a home made low power direct-current plasma torch. Plasma nitriding is carried out in temperature range of 300-550 degree C for 1 to 4 hours, in various N2H2 gas mixture ratios at about 5 Torr pressure and torch power 300 Watts. The effect of treatment time, temperature and working gas composition on the microstructure and mechanical properties of plasma nitrided surface layers is investigated. The microstructure, phase composition and micro hardness profile of the nitrided surface layers are characterized by optical microscopy, scanning electron microscope (SEM), X-ray diffraction (XRD) and Vickers micro hardness tester. The results show that plasma treatment for 14 h over a temperature range of 300 - 550 degree C yields nitride case depth of 20 - 50 μm and the hardness of the nitrided layer is in the range of 700-1250 HV. Plasma nitriding of stainless steel samples at about 475 degree C in 70 % of nitrogen admixed with hydrogen at 5 torr shows the maximum increase of hardness 1220 HV which is about four times that of untreated layers. The XRD pattern confirmed the formation of an expanded austenite .N phase, due to the nitrogen incorporation into original lattice and forms supersaturated face center cubic phase. In addition preliminary results for aluminum nitriding is also shown