Effect of different B contents on the mechanical properties and cyclic oxidation behaviour of β-NiAlDy coatings

Highlights: • Dy and B co-doping strategy was proposed to modify β-NiAl coatings. • Mechanical properties and cyclic oxidation behaviour of coatings were investigated. • The addition of boron improves the mechanical properties of β-NiAl coatings. • Cyclic oxidation behaviour of coatings is influenced by chemical reactions of boron. - Abstract: NiAlDy coatings doped with 0.05 at.% and 1.00 at.% B were produced by electron beam physical vapour deposition (EB-PVD). The mechanical properties and cyclic oxidation behaviour of the coatings were investigated. Compared to the undoped NiAlDy coating, the B doped coatings exhibited improved ductility, higher micro-hardness and elastic modulus. The NiAlDy alloys revealed similar thermal expansion behaviour in a temperature range of 200–1100 °C. However, the addition of B did not show significant improvement in the cyclic oxidation resistance of NiAlDy coatings, on the contrary, the addition of 1.00 at.% B accelerated the scale growth rate and aggravated the scale rumpling, which led to severe spallation. Related mechanisms were preliminarily discussed