Reactor water chemistry control

Tarapur Atomic Power Station - 1 and 2 (TAPS) is a twin unit Boiling Water Reactors (BWRs) built in 1960's and operating presently at 160MWe. TAPS -1 and 2 are one of the vintage reactors operating in the world and belongs to earlier generation of BWRs has completed 40 years of successful, commercial and safe operation. In 1980s, both the reactors were de-rated from 660MWth to 530MWth due to leaks in the Secondary Steam Generators (SSGs). In BWR the feed water acts as the primary coolant which dissipates the fission heat and thermalises the fast neutrons generated in the core due to nuclear fission reaction and under goes boiling in the Reactor Pressure Vessel (RPV) to produce steam. Under the high reactor temperature and pressure, RPV and the primary system materials are highly susceptible to corrosion. In order to avoid local concentration of the chemicals in the RPV of BWR, chemical additives are not recommended for corrosion prevention of the system materials. So to prevent corrosion of the RPV and the primary system materials, corrosion resistant materials like stainless steel (of grade SS304, SS304L and SS316LN) is used as the structural material for most of the primary system components. In case of feed water system, main pipe lines are of carbon steel and the heater shell materials are of carbon steel lined with SS whereas the feed water heater tubes are of SS-304. In addition to the choice of materials, another equally important factor for corrosion prevention and corrosion mitigation of the system materials is maintaining highly pure water quality and strict water chemistry regime for both the feed water and the primary coolant, during operation and shutdown of the reactor. This also helps in controlled migration of corrosion product to and from the reactor core and to reduce radiation field build up across the primary system materials. Experience in this field over four decades added to the incorporation of modern techniques in detection of low level impurities in water has further improved and evolved the water chemistry practice at TAPS1 and 2. For an aging plant this improvement is sure to reap extra benefits in power plant operation. (author)