Analysis of a water-coolant leak into a very high-temperature vitrification chamber

A coolant-leakage incident occurred during non-radioactive operation of the Plasma Hearth Process waste-vitrification development system at Argonne National Laboratory when a stray electric arc ruptured az water-cooling jacket. Rapid evaporation of the coolant that entered the very high-temperature chamber pressurized the normally sub-atmospheric system above ambient pressure for over 13 minutes. Any positive pressurization, and particularly a lengthy one, is a safety concern since this can cause leakage of contaminants from the system. A model of the thermal phenomena that describe coolant/hot-material interactions was developed to better understand the characteristics of this type of incident. The model is described and results for a variety of hypothetical coolant-leak incidents are presented. It is shown that coolant leak rates above a certain threshold will cause coolant to accumulate in the chamber, and evaporation from this pool can maintain positive pressure in the system long after the leak has been stopped. Application of the model resulted in reasonably good agreement with the duration of the pressure measured during the incident. A closed-form analytic solution is shown to be applicable to the initial leak period in which the peak pressures are generated, and is presented and discussed