Construction and operation of a covered lagoon methane recovery system for the Cal Poly Dairy

This paper describes the design, construction and anticipated operation of a lagoon-type methane recovery system for the Cal Poly Dairy. The initial design was based upon the present and anticipated herd size, 300 to 600 cows, heifers and calves. The lagoon design meets USDA-NRCS standards, and accounts for limitations of the site, primarily shallow sandstone bedrock. The new lagoon, which has a liquid volume of 14,000 m3, was constructed next to an existing lagoon. The new lagoon was covered with a flexible membrane incorporating buoyant material so that the cover floats on the surface, and a gas collection system. The predicted output of the lagoon for the present population of approximately 350 cows, heifers and calves is estimated to average up to 320 m3 of biogas per day. The biogas will fuel a micro-turbine electric generator, and produce up to 23 kW in parallel with the utility system. Odor control is the most important non-economic benefit. This project will provide environmental benefits-odor control by capturing the odorous gases that result from dairy manure storage; methane, a significant greenhouse gas is kept out of the atmosphere; and water pollution is reduced through the reduction in organic matter in the lagoon. Economic benefits include electricity and process heat, together worth up to 16,000 US dollars per year. (author)