Advanced qualification methodology for actively cooled plasma facing components

The use of high heat flux plasma facing components (PFCs) in steady state fusion devices requires high reliability. These components have to withstand heat fluxes in the range 10-20 MW m-2 involving a number of severe engineering constraints. Feedback from the experience of various industrial manufacturings showed that the bonding of the refractory armour material onto the metallic heat sink causes generic difficulties strongly depending on material qualities and specific design. As the heat exhaust capability and lifetime of PFCs during plasma operation are directly linked to the manufacturing quality, a set of qualification activities such as active infrared thermography, lock-in and acoustic measurements were performed during the component development phases following a qualification route. This paper describes the major improvements stemming from better measurement accuracy and refined data processing and analyses recent developments aimed at investigating the capability to qualify the component in situ during its lifetime