Automation of eddy current system for in-service inspection of turbine and generator bores

The most commonly applied inspection method for ferromagnetic turbine and generator rotor bores is the magnetic particle test technique. This method is subjective, depends on the test operator's skill and diligence in identifying test indications, and suffers from poor repeatability, especially for small indications. Automation would improve repeatability. However, magnetic particle tests are not easily automated, because the data are in the form of sketches, photographs, and written and oral descriptions of the indications. Eddy current inspection has obvious potential to replace magnetic particle methods in this application. Eddy current tests can be readily automated, as the data are in the form of voltages that can be recorded, digitized, and manipulated by a computer. The current project continues the investigation of the correlation between eddy current and magnetic particle inspection. Two systems have been combined to acquire eddy current data automatically. This combination of systems consists of the Nortec-25L Eddyscope (to provide the analog eddy current signals) and the General Electric DATAQ (TM) System (to perform the automatic data acquisition). The automation of the system is discussed