Development of flexible eddy current probes: applications to the characterization of the electromagnetic properties of materials and the detection of flaws by static imaging

The work of this thesis focuses on the development and the optimization of probes for non-destructive testing (NDT) by Eddy Currents (EC). The manuscript presents several achievements of flexible EC probes engraved on Kapton film. The first part describes the evaluation of the electromagnetic parameters (electrical conductivity σ and magnetic permeability μ) of materials typically encountered in NDT by EC. Conventional methods to estimate σ and μ have been investigated and implemented: it is the four-point probe and the permeameter. However, these methods present practical difficulties relating to the surface condition (paint, corrosion,...) and the sample geometry. Two probes have therefore been designed: the first is composed of a transmitting and a receiving coil in order to evaluate the conductivity of purely conductive materials, and the second is composed of a transmitter coil and a GMR for evaluate the magnetic permeability. Design patterns and experimental results are presented in the manuscript. The second part describes the development of a flexible static EC imager. The imager is a multielement probe composed of 576 receivers arranged in a matrix allowing to inspect the surface of a structure under test without moving the probe relative to the sample surface. The inspection by the static imager provides a pixelated image of the surface under the probe. The imager has been optimized to detect a surface defect of at least 1 mm long of given orientation regardless of its location relative to the receiver coils. The design of the probe and its experimental evaluation are given in the manuscript. (author)