Radiolytical Preparation of a Poly(Vinylbenzyl Sulfonic Acid)-Grafted FEP Membrane and Characterization as Polymer Electrolytes for Direct Methanol Fuel Cells

In this study, a novel polymer electrolyte membrane, poly(vinylbenzyl sulfonic acid)-grafted poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP-g-PVBSA), has been successfully prepared by simultaneous irradiation grafting of vinylbenzyl chloride(VBC) monomer onto a FEP film and taking subsequent chemical modification steps to modify the benzyl chloride moiety to the benzyl sulfonic acid moiety. The chemical reactions for the sulfonation were carried out via the formation of thiouronium salt with thiourea, base-catalyzed hydrolysis for the formation of thiol, and oxidation with hydrogen peroxide. Each chemical conversion process was confirmed by FTIR, elemental analysis, and SEM-EDX. A chemical stability study performed with Fenton's reagent (3% H2O2 solution containing 4 ppm of Fe2+) at 70 deg. C revealed that FEP-g-PVBSA has a higher chemical stability than the poly(styrene sulfonic acid)-grafted membranes (FEP-g-PSSA). An EDX analysis was also used to observe the cross-sectional distribution behaviors of the hydrophilic sulfonic acid groups and hydrophobic fluorine groups. The characteristics of an ion-exchange capacity (IEC), water and methanol uptake, methanol permeability, and proton conductivity as a function of the degree of grafting were also studied. The IECs and water uptakes of membranes with different degrees of grafting (36-102%) were measured to be in the range of 0.8-1.62 meq/g, and 10-30%, respectively. When the degree of grafting reached 60% the proton conductivity was higher than that of a Nafion (registered) 212 membrane (6.1E-02 S/cm). The methanol permeability and uptake of the FEP-g-PVBSA membrane was significantly lower than that of the Nafion (registered) 212 membrane, and even the degree of grafting reached 102%. (author)