Investigation of flow dynamics of liquid phase in a pilot-scale trickle bed reactor using radiotracer technique

A radiotracer investigation was carried out to measure residence time distribution (RTD) of liquid phase in a trickle bed reactor (TBR). The main objectives of the investigation were to investigate radial and axial mixing of the liquid phase, and evaluate performance of the liquid distributor/redistributor at different operating conditions. Mean residence times (MRTs), holdups (H) and fraction of flow flowing along different quadrants were estimated. The analysis of the measured RTD curves indicated radial non-uniform distribution of liquid phase across the beds. The overall RTD of the liquid phase, measured at the exit of the reactor was simulated using a multi-parameter axial dispersion with exchange model (ADEM), and model parameters were obtained. The results of model simulations indicated that the TBR behaved as a plug flow reactor at most of the operating conditions used in the investigation. The results of the investigation helped to improve the existing design as well as to design a full-scale industrial TBR for petroleum refining applications. - Highlights: • Residence time distributions of liquid phase were measured in a trickle bed reactor. • Bromine-82 as ammonium bromide was used as a radiotracer. • Mean residence times, holdups and radial distribution of liquid phase were quantified. • Axial dispersion with exchange model was used to simulate the measured data. • The trickle bed reactor behaved as a plug flow reactor.