Diffusion-alloying sintering of Cr–Mo pre-alloyed iron powders with carbon. The effect of the carbon introduction method on the sinter's properties

The influence of the carbon introduction method on the microstructure and the mechanical properties of sinters produced from iron-based powders by diffusion-alloying sintering has been studied. Two methods of carbon introduction were tested: (1) Premixing of the base powder with graphite, and (2) Coating of the base powder with a carbon-containing substance. The results obtained could be summarized as (1) The microstructure and the mechanical properties depend on the method of carbon introduction; (2) The sinters produced from coated powders possess finer micro-structure, improved homogeneity, and in two out of three of the studied compositions, better mechanical properties. Based on the results obtained, a reasonable assumption was made that the method of carbon introduction affects the dissolution rate of the carbon additive, thus affecting the micro-structure and the mechanical properties of the sinter.