Washing and caustic leaching of Hanford tank sludge: Results of FY 1997 studies

The current plan for remediating the Hanford tank farms consists of waste retrieval, pretreatment, treatment (immobilization), and disposal. The tank wastes will be partitioned into high-level and low-level fractions. The HLW will be immobilized in a borosilicate glass matrix; the resulting glass canisters will then be disposed of in a geologic repository. Because of the expected high cost of HLW vitrification and geologic disposal, pretreatment processes will be implemented to reduce the volume of immobilized high-level waste (IHLW). Caustic leaching (sometimes referred to as enhanced sludge washing or ESW) represents the baseline method for pretreating Hanford tank sludges. Caustic leaching is expected to remove a large fraction of the Al, which is present in large quantities in Hanford tank sludges. A significant portion of the P is also expected to be removed from the sludge by metathesis of water-insoluble metal phosphates to insoluble hydroxides and soluble Na3PO4. Similar metathesis reactions can occur for insoluble sulfate salts, allowing the removal of sulfate from the HLW stream. This report describes the sludge washing and caustic leaching tests performed at the Pacific Northwest National Laboratory in FY 1996. The sludges used in this study were taken from Hanford tanks AN-104, BY-108, S-101, and S-111