A least squares method for a longitudinal fin with temperature dependent internal heat generation and thermal conductivity

Highlights: → Analytical solutions for a rectangular fin with temperature dependent heat generation and thermal conductivity. → Graphs give temperature distributions and fin efficiency. → Comparison of analytical and numerical solutions. → Method of least squares used for the analytical solutions. - Abstract: Approximate but highly accurate solutions for the temperature distribution, fin efficiency, and optimum fin parameter for a constant area longitudinal fin with temperature dependent internal heat generation and thermal conductivity are derived analytically. The method of least squares recently used by the authors is applied to treat the two nonlinearities, one associated with the temperature dependent internal heat generation and the other due to temperature dependent thermal conductivity. The solution is built from the classical solution for a fin with uniform internal heat generation and constant thermal conductivity. The results are presented graphically and compared with the direct numerical solutions. The analytical solutions retain their accuracy (within 1% of the numerical solution) even when there is a 60% increase in thermal conductivity and internal heat generation at the base temperature from their corresponding values at the sink temperature. The present solution is simple (involves hyperbolic functions only) compared with the fairly complex approximate solutions based on the homotopy perturbation method, variational iteration method, and the double series regular perturbation method and offers high accuracy. The simple analytical expressions for the temperature distribution, the fin efficiency and the optimum fin parameter are convenient for use by engineers dealing with the design and analysis of heat generating fins operating with a large temperature difference between the base and the environment.