Use of risk importance measures in maintenance prioritization

A RCM method has been developed at EDF since 1990 to optimize maintenance through a prioritization of resources for equipment that are important in terms of safety, availability and maintenance costs. In 1994, the Nuclear Power Plant Operations Division decided to apply this method to the most important systems of the French PWRs. About 50 systems are in the scope of the RCM. Those that have a role in safety were ranked depending on their contribution to the risk of core melt provided by PSAs. The RCM studies on the 20 most important to safety systems are performed by the Nuclear Power Plant Operations division, the other 30 systems are studied on sites. The RCM study consists first in the research of equipment and failures modes significant to safety, availability or maintenance costs and the evaluation of the performance of those equipment. Those studies lead to the distinction of equipment and failure modes that are critical or non critical to safety, availability and costs. The last part of the study consists in optimizing maintenance on those equipment. In this process, risk measures are used to help defining equipment and failure modes critical to safety. This is done by calculation of risk importance measures provided by PSAs. We explain in this paper which measures of risk have been defined, how PSAs allow calculation of those measures, and how we used those results in the RCM studies we processed. We give also extensions of the use of those measures in the process of defining optimized maintenance tasks. After having defined a RCM method for the French PWRs, the Nuclear Power plant Operations Division decided to start a generalized program of maintenance optimization for the most important systems. The three criteria on which the method relies are: safety, unit availability and maintenance costs. We present here the safety aspect of the method and more precisely these of risk importance measures in the RCM process. (author)