Characterization of microstructures in austenitic stainless steels by ultrasonics

Recently, many nondestructive techniques have been considered for microstructural characterization of materials to enable in-situ component assessment for pre-service quality and in-service performance. Ultrasonic parameters have been used for estimation of average grain size, evaluation of recrystallization after cold working, and characterization of Cr2N precipitation during thermal aging in different grades of austenitic stainless steels. Ultrasonic first back wall echo signals were obtained from several specimens of AISI type 316 stainless steel with different grain sizes. Shift in the spectral peak frequency and the change in the full width at half maximum of the autopower spectrum of the first back wall echo are correlated with the grain size in the range 30-150 microns. The advantages of this method are: (i) independence of variation in couplant conditions (ii), applicable even to highly attenuating materials, (iii) direct correlation of the ultrasonic parameters with yield strength and (iv) suitability for shop-floor applications. Recrystallization behavior (temperature range 973-1173 K and time durations 0.5-1000 h) of cold worked titanium modified 316 stainless steel (D9) has been characterized using ultrasonic velocity measurements. A velocity parameter derived using a combination of shear and longitudinal wave velocities is correlated with the degree of recrystallization. These velocity measurement could also identify onset, progress and completion of recrystallization more accurately as compared to hardness and strength measurements. Ultrasonic velocity measurements were performed in thermally aged (at 1123 K for 10 to 2000 h) nuclear grade 316 LN stainless steel. Change in velocity due to thermal aging treatment could be used to reveal the formation of (i) Cr-N clusters associated with high lattice strains, (ii) coherent Cr2N precipitation, (iii) loss of coherency and (iv) growth of incoherent Cr2N precipitates. Microstructural characterization by ultrasonic velocity measurements to such a fine level and depiction of excellent correlation with high resolution electron microscopy opens up new vistas for close tolerance materials in ensuring pre-service quality and performance during operation of components