Preparation of magnesium hydroxide nanoflowers from boron mud via anti-drop precipitation method

Highlights: • We use the anti-drop precipitation method for synthesis of magnesium hydroxide. • Boron mud which is solid waste from a borax factory is used as the magnesium source. • The magnesium hydroxide nanoflowers are prepared in a short time. • The as-prepared magnesium hydroxide can be used as an effective flame retardant. - Abstract: Using boron mud as the starting material, the flower-like magnesium hydroxide (MH) has been successfully prepared via anti-drop precipitation method. The effect of NH₃·H₂O concentration, aging time, and surfactant on the morphology of MH was investigated. The optimum precipitation conditions are dropping MgSO₄ solution in 5% NH₃·H₂O solution, with 3% polyethylene glycol as surfactant, aging for 30 min. XRD, SEM, FI-IR, and TG/DTA have been employed to characterize the as-prepared samples. XRD reveals that MH with high purity has the brucite structure. SEM images show that the flower-like MH exists in the form of mono-disperse well uniform spherical aggregation with diameter of 3–5 μm. TG/DTA shows a total percentage of weight loss 33.6% with a well-defined endothermic peak near 381.3 °C corresponding to the decomposition of MH. Furthermore, it reports that the extremely fast primary nucleation is of significance for crystal growth of MH