Mechanical design and analysis of the Fermilab 11 T Nb3Sn dipole model

The goal of the Fermilab High Field Magnet (HFM) R and D project is to explore various designs and production technology of a high-field, low-cost Nb3Sn accelerator magnet suitable for a future Very Large Hadron Collider (VLHC). The model under fabrication consists of two-layer shell-type coil with 43.5 mm aperture and cold iron yoke. Fermilab concept of magnet design and fabrication technology involves some specific features such as curing of half-coil with ceramic binder/matrix before reaction, and then simultaneous reaction and impregnation of both half-coils to get a coil pipe structure. The coil pipe is mechanically supported by the vertically-split iron yoke locked by two aluminum clamps and a thick stainless steel skin. 2D finite element analysis has been performed to study and optimize the prestress in the coil and in the structural elements at room temperature and at 4.2 K. Model description, material properties and the results of mechanical analysis are reported in this paper