Conceptual Design, Implementation and Commissioning of Data Acquisition and Control System for Negative Ion Source at IPR

Negative ion Experimental facility has been setup at IPR. The facility consists of a RF based negative ion source (ROBIN)--procured under a license agreement with IPP Garching, as a replica of BATMAN, presently operating in IPP, 100 kW 1 MHz RF generators and a set of low and high voltage power supplies, vacuum system and diagnostics. 35 keV 10A H- beam is expected from this setup. Automated successful operation of the system requires an advanced, rugged, time proven and flexible control system. Further the data generated in the experimental phase needs to be acquired, monitored and analyzed to verify and judge the system performance. In the present test bed, this is done using a combination of PLC based control system and a PXI based data acquisition system. The control system consists of three different Siemens PLC systems viz. (1) S-7 400 PLC as a Master Control, (2) S-7 300 PLC for Vacuum system control and (3) C-7 PLC for RF generator control. Master control PLC directly controls all the subsystems except the Vacuum system and RF generator. The Vacuum system and RF generator have their own dedicated PLCs (S-7 300 and C-7 respectively). Further, these two PLC systems work as a slave for the Master control PLC system. Communication between PLC S-7 400, S-7 300 and central control room computer is done through Industrial Ethernet (IE). Control program and GUI are developed in Siemens Step-7 PLC programming software and Wincc SCADA software, respectively. There are approximately 150 analog and 200 digital control and monitoring signals required to perform complete closed loop control of the system. Since the source floats at high potential (∼35 kV); a combination of galvanic and fiber optic isolation has been implemented. PXI based Data Acquisition system (DAS) is a combination of PXI RT (Real time) system, front end signal conditioning electronics, host system and DAQ program. All the acquisition signals coming from various sub-systems are connected and acquired by the PXI RT system, through only fiber optics link for signal conditioning, electrical isolation and better noise immunity. Real time and Host application programs are developed in LabVIEW and the data shall be stored with a facility of online display of selected parameters. Mathematical calculations and report generation will take place at the end of each beam shot. The paper describes in detail about the design approach, implementation strategy, program development, commissioning and operational test result of ROBIN through a data acquisition and control system.