Characterization of the gas-liquid interfacial waves in vertical upward co-current annular flows

Highlights: • Upward cocurrent annular measurements of film and interfacial wave properties. • Development and custom manufacturing of conductance probes. • Effects of gas-liquid flow rates in liquid film thicknesses and interfacial wave properties. • Correlation of experimental data in terms of dimensionless numbers. • Comparison of the new correlations against other widely used expressions. - Abstract: For more than fifty years, hundreds of research works have focused on the study of annular flow because of its huge importance in many industrial processes, for instance, chemical, petroleum, etc., being of particular interest in nuclear industry. Specifically, interfacial waves play a vital role in the mass, momentum and energy transference processes between gas and liquid phases. This paper describes the new experimental measurements of vertical upward co-current two-phase gas-liquid flow carried out in a tube with an inner diameter of 44 mm. The liquid film thickness and the major characteristics of the interfacial waves have been measured using a non-intrusive instrument, a conductance probe. The physical phenomenon in which this device is based is the change in the electrical conductivity between air and water, i.e., the electrical signal collected in the sensor receiver depends on the thickness of the liquid film layer. The experimental measurements range from 2000 to 3500 l/min for the gas volumetric flow rate, and from 4 to 10 l/min for the liquid volumetric flow rate. Correlation of the experimental measurements of liquid film thickness and the major properties of the interfacial waves have been analyzed using non-dimensional numbers. An important part of the document focuses on the comparison of the experimental data and the fitting correlations against several of the most widely used expressions. Throughout this paper, in addition to present all the available correlations, the existing scattering found when comparing against other expressions have been also confirmed, underlining the existence of gaps of knowledge even today. Emphasize that the proposed correlations are the ones that better fit the data of all experimental series carried out under the present study for the analyzed variables, with almost all the experimental points covered by the ±10% error bands of the new correlations.