Finite Element Analysis and Optimization for the Multi-stage Deep Drawing of Molybdenum Sheet

Molybdenum, a bcc refractory metal with a melting point of about 2600 deg. C, has a high heat and electrical conductivity. In addition, it remains strong mechanically at high temperatures as well as at low temperatures. Therefore it is a technologically very important material for the applications operating at high temperatures. However, a multi-stage process is required due to the low drawability for making a deep drawn part from the molybdenum sheet. In this study, a multi-stage deep drawing process for a molybdenum circular cup was designed by combining the drawing with the ironing, which was effective for the low drawability materials. A parametric study by FE analysis for the multi-stage deep drawing was conducted for evaluation of the design variables effect. Based on the FE analysis result, the multi-stage deep drawing process was parameterized by the design variables, and an optimum process design was obtained by the process optimization based on the FE simulation at each stage