Effect of nepheline syenite particle size on diametrical compression strength and reliability of extruded ceramic Raschig rings used in packed towers

In order to understand the effect of nepheline syenite particle size on physico-chemical properties of ceramic Raschig rings, the fluxing agent was grinded at different milling times. The compositions were prepared by blending the illitic-kaolinitic clay and pre-grinded particles. The rings were shaped by a laboratory extruder and then were sintered at 1200 degree centigrade. The mechanical reliability of sintered specimens was mathematically described by Weibull theory and the effect of pre-grinding of fluxing agent on Weibull modulus was evaluated by measuring the diametrical compression strength. Weibull modulus and strength were the criteria for selecting the suitable particle size range of nepheline syenite. It was found that the pre-grinding of nepheline syenite acts as fairly strong parameter on microstructure of rings. The investigation concludes that reliable rings can be fabricated if the particle size of nepheline syenite is arranged between 53 and 75 μm. This enhancement in reliability is valuable in packed towers. (Author) 17 refs.