Phase stability and fracture toughness of t' ZrO2 stabilised with MO1.5 (M=Yb and Gd) for thermal barrier application

Thermal Barrier coatings (TBC's) protect the gas turbine blades at high temperature exposure. The t' phase is metastable and slowly transforms to the high-temperature equilibrium state consisting of tetragonal (t) and cubic (c) during high temperature exposure. Nanometric grain size also influences the fracture toughness and t' stability. A comparative study of the phase stability and fracture toughness evolution of Yb and Gd stabilized zirconia with composition 8 mol%MO1.5. The t' ZrO2-8mol% MO1.5 (M = Yb and Gd) were prepared by co-precipitation method with crystallite size ∼ 20nm. Spark plasma sintering at 1250 deg C for 10 min was carried out to produce compacts with ∼ 96% relative density for fracture toughness measurements. The dense compacts were heat treated at 1250 deg C upto 192h. XRD studies revealed the partitioning of t' to t+c. No spontaneous monoclinic phase formed during cooling, except after 192h exposure. The fracture toughness of the sintered pellets with various time intervals of thermal exposure was measured. The results were analysed in terms of the effect of phase constitution on fracture toughness. The role of ferroelastic toughening in these materials was explored. (author)