Enhancement of fracture toughness in nanostructured diamond-SiC composites

We synthesized diamond-SiC nanocomposites with superhardness and greatly enhanced fracture toughness through a synthetic approach based on high-energy ball milling to form amorphous Si precursors followed by rapid reactive sintering at high pressure (P) and high temperature (T). We show how the simultaneous P-T application allows for better control of the reactive sintering of a nanocrystalline SiC matrix in which diamond crystals are embedded. The measured fracture toughness KIC of the synthesized composites has been enhanced greatly, as much as 50% from 8.2 to 12.0 MPa m1/2, as the crystal size of the SiC matrix decreases from 10 μm to 20 nm. Our result contradicts a commonly held belief of an inverse correlation between hardness and fracture toughness. We demonstrate the importance of nanostructure for the enhancement of mechanical properties of the composite materials