Assessment and management of ageing of major nuclear power plant components important to safety: PWR pressure vessels. 2007 update

At present, there are over four hundred operational nuclear power plants (NPPs) in IAEA Member States. Operating experience has shown that effective control of the ageing degradation of the major NPP components (e.g. caused by unanticipated phenomena and by operating, maintenance or manufacturing errors) is one of the most important issues for plant safety and also plant life. Ageing in these NPPs must be therefore effectively managed to ensure the availability of design functions throughout the plant service life. From the safety perspective, this means controlling within acceptable limits the ageing degradation and wear-out of plant components important to safety so that adequate safety margins remain, i.e. integrity and functional capability in excess of normal operating requirements. IAEA-TECDOC-1120 documented ageing assessment and management practices for pressurized water reactor (PWR) reactor pressure vessels (RPVs) that were current at the time of its finalization in 1997-1998. Safety significant operating events have occurred since the finalization of the TECDOC, e.g. primary water stress corrosion cracking (PWSCC) of Alloy 600 control rod drive mechanism (CRDM) penetrations and boric acid corrosion/wastage of RPV heads, which threatened the integrity of the RPV heads. These events led to new ageing management actions by both NPP operators and regulators. Therefore it was recognized that IAEA-TECDOC-1120 should be updated by incorporating those new events and their countermeasures. The objective of this report is to update IAEA-TECDOC-1120 in order to provide current ageing management guidance for PWR RPVs to all involved in the operation and regulation of PWRs and thus to help ensure PWR RPV integrity in IAEA Member States throughout their entire service life