Inhibited cell spreading on polystyrene nanopillars fabricated by nanoimprinting and in situ elongation

Polymer nanopillars (40-80 nm in diameter and 100 nm in pitch) were fabricated at high density over large areas directly on bulk tissue culture polystyrene plates using nanoimprint lithography. Nanoporous Si molds for imprinting were generated by transfer from an anodic alumina membrane. Ultrahigh aspect ratio polymer nanopillars were formed in a novel procedure using controlled elongation of the imprinted pillars during mold release. The resulting nanopillar arrays show significant changes in surface wettability upon brief O2 plasma treatment. Human dermal fibroblasts were cultured on the nanopillar surfaces in order to study cell-substrate interaction at the nanoscale. The nanopillar topography shows strong effects on the cell morphology, with pillars of widely varying aspect ratios and surface energies resisting cell spreading. This effect on cell behavior can be rationalized in terms of the cells' requirement to form micron-scale focal adhesions. The study indicates that at the nanoscale, physical factors can supersede the effects of chemical factors on the cell-substratum interaction.