Elastic-plastic analysis of small cracks in tubes under internal pressure and bending

Elastic-plastic finite element analyses were conducted to generate new solutions of J-integral and crack-opening displacement (COD) for short through-wall cracks in pipes subjected to combined bending and tension loads. The results are presented in terms of the well-known GE/EPRI influence functions to allow comparisons with some limited results in the literature. Two different pipe pressures with values of 7.24 MPa (1050 psi) and 15.51 MPa (2250 psi) simulating BWR and PWR operating conditions, respectively, were used to evaluate the effects of pressure on J and COD. Pipes with various radius-to-thickness ratios, crack sizes, and material parameters were analyzed. Limited analyses were also performed to evaluate the effects of hoop stresses in pipes under pure pressure loads. The results suggest that the fracture response parameters can be significantly increased by pressure-induced axial tension for larger crack size, material hardening constant, and radius-to-thickness ratio of the pipe. The presence of pressure-induced hoop stresses also increases the fracture response, but in low-hardening materials their effects are insignificant due to small plastic-zone size that was expected for the intensity of pipe pressure and crack size considered in this study. However, for high-hardening materials when the plastic-zone size is not negligible, the hoop stresses can moderately increase J and COD. (orig.)