Studies on defect detectability in banded stainless steel tubes

During inspection of one batch of stainless steel cladding tubes, a few of the tubes gave rise to continuous large amplitude indications throughout the length of the tube. It was observed that the presence of any defects in such tubes would be impossible to detect, due to the poor signal-to-noise ratio. Detailed investigations regarding the surface profile of the tubes were carried out using a novel technique called the projected interferometry method revealed periodic diametral variations and the same were further confirmed by cross sectional profiling. The feasibility of detecting defects in such banded tubes, using eddy current testing were carried out on tubes with artificial defects. This paper discusses the use of three different eddy current methods and their relative performances for inspection. The specific advantages of the phased array eddy current testing method in unambiguous defect detection in situations similar to the one encountered during the present investigations are also discussed. (author)