Materials and fabrication requirements for APWR systems

Materials specifications for advanced pressurized water-cooled reactor (APWR) systems are generally based on existing designs, with improved materials and fabrication procedures being developed to counter known degradation effects. In this paper, materials ageing and degradation mechanisms in PWR primary circuit pressure boundary components (i.e. the reactor pressure vessel (RPV), control rod drive mechanisms (CRDMs), coolant piping, coolant pump casing, pressurizer, and steam generators) are reviewed. Important degradation mechanisms include irradiation embrittlement of the RPV, thermal ageing embrittlement of ferritic (e.g. the pressurizer) and cast austenitic (e.g. coolant pump casing and pipe elbows) steel components and environmentally assisted cracking of steam generator tubing and CRDM penetrations. Improved materials specifications and component design and fabrication issues affecting the integrity of the pressure boundary are discussed in the light of these materials problems. Improved fabrication procedures adopted for Sizewell B, such as the utilization of ring forgings to eliminate axial welds in the RPV and steam generator shells and the use of one-piece castings for coolant pump casings, provide a benchmark against which other APWR designs may be judged. (author)