Ash-to-emission pollution controls on co-combustion of textile dyeing sludge and waste tea

Highlights: • The co-combustion suppressed As volatilization from 66.70 to 83.33%. • RES of Zn, Cu, Ni, Mn, Cr, Cd, and Pb rose with the co-combustion or temperature rise. • The RES speciation of As turned into ACE, RED and OXI. • The co-combustion reduced SO₂ emission at above 680 °C. • Joint emission reduction was quantified with TDS, optimal temperature and blend ratio. Given the globally increased waste stream of textile dyeing sludge (TDS), its co-combustion with agricultural residues appears as an environmentally and economically viable solution in a circular economy. This study aimed to quantify the migrations and chemical speciations of heavy metals in the bottom ashes and gas emissions of the co-combustion of TDS and waste tea (WT). The addition of WT increased the fixation rate of As from 66.70 to 83.33% and promoted the chemical speciation of As and Cd from the acid extractable state to the residue one. With the temperature rise to 1000 °C, the fixation rates of As, Cd, and Pb in the bottom ashes fell to 27.73, 8.38, and 15.40%, respectively. The chemical speciation perniciousness of Zn, Cu, Ni, Mn, Cr, Cd, and Pb declined with the increased temperature. The ash composition changed with the new appearances of NaAlSi₃O₈, CaFe₂O₄, NaFe(SO₄)₂, and MgCrO₄ at 1000 °C. The addition of WT increased CO₂ and NO_x but decreased SO₂ emissions in the range of 680–1000 °C. ANN-based joint optimization indicated that the co-combustion emitted SO₂ slightly less than did the TDS combustion. These results contribute to a better understanding of ash-to-emission pollution control for the co-combustion of TDS and WT.