Study of low energy thermal constraints for a copper-plated niobium structure carried out by thermal projection

In the framework of T.T.F. (Tesla Test Facility), the international collaboration on research and development of superconducting cavities, a study of a new method of manufacturing cavities was launched, which consists in deposing a metal (copper) or an alloy by thermal projection on niobium cavities in order to stiffen them. Analytical and numerical calculations showed that when cooled this bi-material cavities behave very differently in comparison with classical pure niobium cavities and strong thermal constraints do occur in niobium as well as in copper. These strong constraints may have important consequences upon the functioning of superconducting cavities. In addition these constraints may induce in time cracks in materials and interfaces. In this paper an experiment for measuring constraints at the temperature of cavity operation, i.e., at the liquid helium temperature, is proposed in order to compare the measured constraints with the calculated constraints. The sample studied has a cylindrical shape, rather representative for the geometrical shape of cavities, but easier to handle than a prototype cavity. The experimental approach consists in carrying out two deformation measurements. The first one, is done on single material sample (niobium and copper) to establish the laws of compensation of the constraint gauges as a function of temperature. The other measurement establishes the global deformations of a bi-metallic tube (Nb-Cu) when the interior surface (niobium) and the external surface (porous copper) of the tube are cooled. From these deformation data the thermal constraints of the bi-metallic tube at low temperature have been derived. The implementation of the entire setup of the methods of measuring the constraints at low temperature constitutes a new development in the field of superconducting cavities. The experiments have also indicated certain further developments which should be achieved if the plastic deformations induced by the freezing regime require a control of the speed of cryostat cooling