A computerized diagnostic system for nuclear plant control rooms based on statistical quality control

In engineering science, statistical quality control techniques have traditionally been applied to control manufacturing processes. An application to commercial nuclear power plant maintenance and control is presented that can greatly improve safety. As a demonstration of such an approach to plant maintenance and control, a specific system is analyzed: the reactor coolant pumps of the St. Lucie Unit 2 nuclear power plant located in Florida. A 30-day history of the four pumps prior to a plant shutdown caused by pump failure and a related fire within the containment was analyzed. Statistical quality control charts of recorded variables were constructed for each pump, which were shown to go out of statistical control many days before the plant trip. The analysis shows that statistical process control methods can be applied as an early warning system capable of identifying significant equipment problems well in advance of traditional control room alarm indicators