Synthesis mechanism and improved (100) oriented NaNbO₃ templates by ultrasonication

The plate-like NaNbO₃ (NN) templates with (100) preferential orientation was synthesized from bismuth layer structured ferroelectric Bi_2.5Na_3.5Nb₅O₁₈ (BNN) precursor by topochemical microcrystal conversion (TMC) method. The large platelets of BNN were first obtained by molten salt synthesis at the 1125 °C with a salt-to oxide weight ratio 1.5: 1. The anisotropic NN templates were derived from BNN at the 975 °C with BNN/ Na₂CO₃ molar ratio of 1:1.5. The NaNbO₃ templates have an average length of ~ 10-14 µm. The NN templates retains their elemental constitutes of Na, Nb and O in stoichiometric proportion. The effect of ultrasonication on the orientation factor (F_h00) of NN templates was understood by X-ray diffraction (XRD) and scanning electron microscopy (SEM) results. The degree of (100) orientation of as synthesized NN templates (~57%) was found to be increased (~89%) after ultrasonication. Moreover, the microstructure i.e. alignment / shape of as synthesized NN templates was changed from rectangular (110) orientation to square (100) orientation geometry after ultrasonication. Hence, ultrasonication is a cost effective approach to preparing the textured piezoelectric ceramics by the template grain growth technique using tape casting.