Towards cleaner methods for the production of Mo-99 using refractory ceramics and its relevance to actinide partitioning and transmutation

Mo-99 is the most utilized isotope in nuclear medicine accounting for over 30 million medical diagnostic procedures annually worldwide. The process for the production of Mo-99 through fission of U-235 normally involves the irradiation of UAl_x dispersion plate fuel in a research reactor, the subsequent dissolution of the fuel plate, the selective separation of the Mo-99 from all of the other fission products and possibly also the recovery of U-235 for future reuse. Compared to the amount of product recovered, copious radioactive waste is generated during the Mo-99 production process. Gaseous wastes are produced at the head-end during the plate dissolution and several liquid wastes are produced during the recovering of Mo-99 using solid extractants, typically polymeric ion exchange resins, which themselves constitute an additional waste stream. It would be extremely advantageous to devise a new process that generates little or no waste. We have been working on a new strategy for the production of fission Mo-99 that involves replacing the dispersion plate targets that are used in the traditional process with inert or active matrix fuel particles that do not need to be dissolved. In one embodiment of the strategy the preparation of new highly porous ZrC_x and graphite-ZrC_x composite target kernels are used that are prepared through polymer templating. The surface properties of these porous materials have been studied and are such that they can be easily loaded with uranium, or for that matter, with any other actinide. In our work we are exploring the possibility of selectively extracting the Mo-99 from the irradiated target kernels by either solution or gas-phase methods and then easily recover the uranium. The fission product-containing kernels can be oxidized in air to generate ZrO₂ that can act as a stable host material either alone or as part of a multiphase ceramic matrix or possibly even as an actinide transmutation host. At the conceptual level, this Mo-99 production strategy could be applicable to the recycling of actinides within the context of advanced fuel cycles and it could indeed act as a useful test-bed. (authors)