Grouting of the cracks in the Arch 5-6 Daniel Johnson dam

The Daniel-Johnson dam is located 800 km northeast of Montreal, PQ, and is 1314 m in length and 214 m high. Just after completion of dam construction different types of cracks started to appear on the upstream and downstream faces. During and after the construction of the dam, numerous cracks and joints were grouted in order to reduce water infiltration. In some cases, as a result of high injection pressures and inaccurate methods, the injections provoked the propagation of the existing cracks or the initiation of new ones. Because of this situation and to determine the contribution of injection to dam safety, in 1985, Hydro-Quebec applied a moratorium on all future injection work on the dam. Research work was initiated in 1986 in the areas of grouting materials, methods, equipment and behavioral analysis to establish a safe method for the injection of the cracks. A committee was formed in 1993 with members from various groups, in order to: carry out extensive behavioral analysis of the Arch 5-6 dam, carry out an investigation program in order to determine the cause of the increase of the water infiltration, undertake a structural analysis program in order to evaluate the impact of an injection on the safety of the dam, and identify the proper method and injection products to use. In 1997, as a result of the progress of the structural analysis studies and the injection research project, a decision was made to proceed with the injection of the dam. A description is included of the results of the investigation, recommendations and results of the injection research project, as well as some details of the grouting campaign carried out in January 1999. On the whole, a better knowledge was acquired of the structure, of the plunging cracks and the behaviour of the dam during the injection. In the field of injection methods, materials and equipment, research work was invaluable when it came to the injection of micro-fine cracks in concrete dams. 5 refs., 8 figs