Liquid jet impingement cooling with diamond substrates for extremely high heat flux applications

The combination of impinging jets and diamond substrates may provide an effective solution to a class of extremely high heat flux problems in which very localized heat loads must be removed. Some potential applications include the cooling of high-heat-load components in synchrotron x-ray, fusion, and semiconductor laser systems. Impinging liquid jets are a very effective vehicle for removing high heat fluxes. The liquid supply arrangement is relatively simple, and low thermal resistances can be routinely achieved. A jet's cooling ability is a strong function of the size of the cooled area relative to the jet diameter. For relatively large area targets, the critical heat fluxes can approach 20 W/mm2. In this situation, burnout usually originates at the outer edge of the cooled region as increasing heat flux inhibits the liquid supply. Limitations from liquid supply are minimized when heating is restricted to the jet stagnation zone. The high stagnation pressure and high velocity gradients appear to suppress critical flux phenomena, and fluxes of up to 400 W/mm2 have been reached without evidence of burnout. Instead, the restrictions on heat flux are closely related to properties of the cooled target. Target properties become an issue owing to the large temperatures and large temperature gradients that accompany heat fluxes over 100 W/mm2. These conditions necessitate a target with both high thermal conductivity to prevent excessive temperatures and good mechanical properties to prevent mechanical failures. Recent developments in synthetic diamond technology present a possible solution to some of the solid-side constraints on heat flux. Polycrystalline diamond foils can now be produced by chemical vapor deposition in reasonable quantity and at reasonable cost. Synthetic single crystal diamonds as large as 1 cm2 are also available