Sliding wear behaviour of Ni-Cr alloying on Ti6Al4V based on double-glow plasma surface metallurgy technology

To improve the wear resistance of Ti6Al4V alloy, Ni-Cr alloy coatings with 40 at.%Ni were prepared on Ti6Al4V alloy surface by double-glow plasma surface metallurgy technique. The friction and wear behaviour of the coatings sliding against Si₃N₄ at room temperature and 500 °C were comparatively studied. The results show that the alloy coatings comprise a deposited layer, a diffusion-modified layer and a heat-affected zone. The deformed deposition layer plays an anti-friction effect as a soft film. The tribological behaviour of diffusion layer is abrasive wear. Ni-Cr surface alloying process significantly reduces the friction coefficient of Ti6Al4V alloy and improves the wear resistance properties of Ti6Al4V alloy. (paper)