Designing a suitable alternative to oil-based mud

This paper reports on wireline logging problems which have plagued the reservoir section of development wells in Welton oil field in the East Midlands area of England. And resulting incomplete or poor-quality logging data spurred a look at ways of improving hole conditions. Oil-based muds often are seen as the ideal solution, but they are expensive. Their use also commits the operator to additional costs from safeguarding personnel and limiting environmental impact. Such expense was initiated to develop a cheaper, more environmentally friendly, water-based alternative. A wide-ranging review was carried out to determine the most cost-effective options to obtain reservoir information. This included an examination of lithology, casing design, bit selection, hydraulics, logging requirements and techniques, and development of a suitable water-based mud. This holistic approach was seen as the most effective method of avoiding use of oil-based mud. After successful experimentation, a water-based mud was used in subsequent wells at Welton. A high-salt mud system and the drilling principles discussed here produced significant improvement in hole conditions. Application of a holistic approach led to many operational improvements. For instance, the casing shoe was deepened to case off the most troublesome zone in the local Edlington formation. There also was a better awareness of alternative logging techniques, the commercial factors that influenced their use and their operational and technical limitations. Logging problems were reduced but not eliminated. Where there were problems, application of improved techniques minimized their impact. Last, but not least, there was an unexpected spin-off in that the bit chosen to reduce hole erosion also reduced the time taken to drill the section